Total variable cost can be broken down into three components i.e. direct material, direct labor and variable overhead. Direct material and variable overhead per unit are given. Direct labor per unit can be calculated as
Product X = (28x10) + (8x12) + (16x8) = 504
Product Y = (16x10) + (6x12) + (8x8) = 296
Product Z = (30x10) + (10x12) + (30x8) = 660
product X per unit
Product Y per unit
Product Z per unit
Direct Materials
200
480
360
Direct labor
504
296
660
Variable Overhead
48
28
64
Total variable cost per unit
752
804
1084
There are two methods to calculating per unit cost i.e. absorption costing and marginal costing. The unit cost calculated above depicts the marginal approach to calculating per unit costs as fixed overhead cost is not involved in the calculation rather the entire amount is used in the calculation of profit. In absorption costing fixed cost is also absorbed in per unit cost.
Profit can be calculated as
Profit = Revenue - total variable costs- total fixed cost
Total variable cost = (752x15000) + (804x12000) + (1084x12000) =
Total fixed cost = 2400000
Product X
Product Y
Product Z
Total
Revenue
12600000
10560000
14400000
37560000
variable cost
11280000
9648000
13008000
33936000
Total fixed Cost
2400000
Profit
1224000
Part 2
The most profitable mixture among the three products can be calculated by calculating the contribution margin ratio of each product. The product with highest contribution ratio should have the highest share in sales volume. Contribution ratio is equal to
Contribution margin ratio = (revenue-variable cost)/sales
product X per unit
Product Y per unit
Product Z per unit
selling price per unit
840
880
1200
Direct Materials
200
480
360
Direct labor
504
296
660
Variable Overhead
48
28
64
total variable cost per unit
752
804
1084
contribution margin per unit
88
76
116
As we can see that product Z has the highest contribution margin per unit. Thus product Z contributes most to the profit and should have the highest share in sales.
Product X
Product Y
Product Z
current production
15,000
12,000
12,000
hours performed by Dept. B
8
6
10
120000
72000
120000
Total labor hours available for utilization in B
312000
expected increase in production
20%
25%
33.33%
expected increase in production in units
18000
15000
16000
contribution margin per unit
88
76
116
After increase in production
expected hours required in B
144000
90000
160000
The current production is given in the chart above. The chart also shows the total hours that department B can perform which are 312000 labor hours. As department B is restricted in terms of its recruitment it cannot increase its labor hours. The expected increase in production is also shown in the chart in terms of percentage and units as well. As contribution margin of product Z is highest so its production should be increased as proposed by the management. After product Z the next highest contributor to profit is product X, hence after product Z the labor hours should be allocated to product X and its production should be increased as proposed and the remaining labor hours should be allocated to product Y as it has the least contribution margin per unit among the three products.
Increase in production of product X can be calculated as
Product X = expected labor hours of product X/product hours of X as contributed by B
= 144000/8
= 18000
In the same way expected production of product Y ...