Prepare and print the following six (6) budgets by month for April, May and June of 2012 and the totals for these three months:
Revenue budget
Months
Steel Gazebo
Aluminum Gazebo
Projected Sales
Selling Price
Projected Sales
Selling Price
Jan-Apr
2 500 per month
$250 each
3000 per month
$370 each
May to Aug
2 000 per month
$230 each
2 400 per month
$350 each
Sep to Dec
2 400 per month
$ 260 each
2600 per month
380 each
formulae
April
May
June
Total
Steel Gazebo
price * units sales for month
625000
460000
460000
1545000
Aluminum Gazebo
price * units sales for month
1110000
840000
840000
2790000
Production budget in units
formulae
April
May
June
Total
Steel Gazebo
100% of following month unit sales + 20% of next month unit sales
2400
2400
2400
7200
Aluminum Gazebo
100% of following month unit sales + 20% of next month unit sales
2880
2880
2880
8640
Direct material usage budget (both units to be used and the cost budget in dollars)
Direct-Cost Inputs
Steel Gazebo
Aluminum Gazebo
For frames
12 metres of steel
14 meters of aluminum
Fabric Polyster for sails
4 meters
5 meters
LED lights
0
4 lights
Steel
Aluminum
Polyster
LED lights
Steel Gazebo frame
28800
40320
9600
0
Aluminum Gazebo
-
14400
11520
Direct material purchases budget in units and in dollars
Actual for 2011
Estimated for 2012
Steel frame
$1.60 per metre
$1.80 per metre
Aluminum frame
$2 per metre
$2.40 per metre
$8 per metre
Fabric
$9 per metre
LED lights
$4 each
$3each
Direct manufacturing labour hours and cost budget
Steel
Aluminum
Polyster
LED ligths
Steel Gazebo frame
4320
-
21600
0
Aluminum Gazebo
-
6912
25920
8640
Direct-Cost Inputs
Steel Gazebo
Aluminum Gazebo
Direct Manufacturing Labor
6 hours
8 hours
Total hours (April, May , June)
14400
23040
Manufacturing overhead budget (you are not required to calculate the totals for the three months, only the individual months)
April
May
June
Steel Gazebo
$42,000
$43,680
$43,680
Aluminum Gazebo
$50,400
$52,416
$52,416
Steel
Aluminum
Polyster
LED ligths
Steel Gazebo frame
28800
40320
9600
0
Aluminum Gazebo
-
14400
11520
Cost of Goods Sold
Steel Gazebo
Aluminum Gazebo
Opening Inventory
24500
69050
Production
1120000
2250200
Ending Inventory
55400
61500
Part B: Advice to CEO
Sunny Shades Ltd's plant has a capacity to manufacture 7 200 gazebos per month (3 200 Steel gazebos and 4 000 Aluminum gazebos). The constraint is the direct manufacturing labour hours. The company received an order from an overseas customer to manufacture 10 000 Aluminum gazebos, to be delivered 1 July 2011. The gazebos can be manufactured any month from January to June 2011. To meet the requirements of the overseas customer, the Aluminum gazebos will have to be customised to make the fabric for the sail waterproof. Sunny Shades Ltd does not have the equipment to make the fabric waterproof. They could buy equipment for $30 000 to make the fabric waterproof and do it themselves or they can outsource the waterproofing to be done by another company, which will cost $25 per gazebo. The customer is prepared to pay $350 per gazebo.
The marginal cost is not a cost but an estimated cost. It calculates whether the production of an additional unit is profitable for the company. Two situations may arise: the production of an additional set does not change the cost structure, that is, the marginal cost of a unit remains same as the unit variable cost, and; additional production requires an additional cost, that is, marginal cost of a unit is the sum of unit variable cost and fixed costs. Indeed, in the health industry, we can launch an additional set rather than additional unit (Antos & Rainey 1990). We will see that the difference between theory and ...